In one and only one club

At Udgiri Sugar & Power Ltd., we have always been committed to innovation and environmental sustainability. In line with this vision, we are proud to announce that we have become the first sugar factory in India to implement the revolutionary Rotary Particles Collector (RPC) system. This cutting-edge technology replaces the conventional Electrostatic Precipitator (ESP) to effectively reduce air pollution and enhance our commitment to a greener future.

ESPs have long been the standard solution for controlling air pollution caused by fumes emitted from factory boilers. However, we recognized that ESPs have their limitations. Despite their installation, the visible impact on pollution control was not as significant as desired. Additionally, ESPs come with high costs, both in terms of initial investment and ongoing operation and maintenance expenses. Moreover, ESPs have a higher risk factor and have been associated with accidents in several places, resulting in human casualties.

Understanding the need for an efficient and safer alternative, we embraced the innovative RPC system. This groundbreaking technology has been developed by Sidel System, a leading organization based in the United States, specializing in pollution control systems. The design, manufacturing, erection, and commissioning of the RPC system at our factory were undertaken by Mr. Aditya Awte, Director of Ecomatrix Global Pune, a prominent expert in the field.

The RPC system boasts several advantages over ESPs, making it a game-changer in the realm of air pollution control. One of the key benefits is its ability to comply with the stringent air pollution standards set by the Union Environment Department. With the department’s guidelines stipulating that air pollution should be reduced to 50 mg/mn3, ESPs often struggle to meet this requirement. In contrast, RPC technology offers a more effective solution, ensuring compliance and minimizing air pollution levels.

The RPC system operates on a different principle compared to ESPs. It utilizes a unique rotary motion that facilitates the collection of particles and pollutants. The rotating blades inside the RPC attract and capture particulate matter, preventing its release into the atmosphere. This method not only enhances pollution control efficiency but also reduces maintenance costs associated with frequent cleaning and replacement of parts, which are common challenges faced by ESP users.

Our visionary founder, Dr. Shivajirao Kadam, and esteemed chairman, Dr. Rahuldada Kadam, played pivotal roles in guiding the implementation of the RPC system at Udgiri Sugar. Their unwavering commitment to environmental sustainability and the advancement of our industry inspired us to pioneer this innovative solution.

Since the installation of the RPC system, we have witnessed exceptional results. Our 75-tonne high-pressure boiler now operates seamlessly, while significantly reducing air pollution emissions. The success of the RPC system at our factory showcases the potential of this technology to revolutionize the sugar industry’s approach to pollution control.

At Udgiri Sugar, we believe that progress and environmental responsibility go hand in hand. By adopting the RPC system, we have taken a significant step towards reducing our carbon footprint and contributing to a cleaner and healthier future. This landmark achievement reinforces our commitment to sustainable practices and positions us as a trailblazer in the Indian sugar industry.

As we continue to prioritize innovation and sustainability, we remain dedicated to exploring new technologies and practices that further enhance our environmental stewardship. The implementation of the RPC system sets a new benchmark for our industry, and we encourage other sugar manufacturers to follow suit and embrace this revolutionary solution for a greener tomorrow.